Auto EV Brass Components – Overview
Auto EV Brass Components are precision-engineered parts made of brass (an alloy of copper and zinc) specifically designed for electric vehicles (EVs) and automotive systems.
They are known for high electrical conductivity, corrosion resistance, and excellent machinability, making them ideal for EV electrical and mechanical connections.
Common Types
Brass Electrical Terminals
Used for wiring connections in battery packs, controllers, and charging systems.
Variants: Pin terminals, ring terminals, spade terminals.
Brass Battery Connectors
Heavy-duty connectors for high-voltage EV batteries.
Can be plated with tin, nickel, or silver for enhanced conductivity.
Brass Bus Bars
Conduct current between battery cells and motor controllers.
Offer low resistance and durability.
Brass Fasteners & Screws
Non-sparking, anti-corrosive screws for EV assemblies.
Brass Sensor Housings
Used in temperature, pressure, and proximity sensors for EV systems.
Key Features
High Electrical Conductivity – Ensures efficient current flow in EV circuits.
Corrosion Resistance – Performs well in harsh environmental conditions.
Precision Machinability – Supports complex shapes and threads.
Thermal Stability – Handles high operating temperatures of EV systems.
Customizable Plating – Tin, nickel, or silver for enhanced durability.
Manufacturing Process
Material Selection – Choosing the right brass alloy.
Forging or Extrusion – Shaping the raw material.
CNC Machining / Turning – Achieving high precision dimensions.
Surface Treatment / Plating – Improving conductivity and corrosion resistance.
Quality Inspection – Checking dimensions, conductivity, and mechanical strength.
Applications in EVs
Battery Pack Connections
Motor Controller Links
Charging Socket Contacts
Power Distribution Units (PDU)
Sensor Fittings
Cooling System Connectors
Auto EV Brass Components Technical Specifications
| Parameter | Typical Value/Range |
|---|---|
| Material Grade | IS 319, CZ121, Lead-Free Brass |
| Conductivity | 15–30% IACS |
| Tensile Strength | 350–500 MPa |
| Operating Temp. | -40°C to +200°C |
| Plating Options | Tin, Nickel, Silver |
| Tolerance | ±0.05 mm (custom available) |
Sample Time: Available in 5-10 days for different items.
Drawing Format: CAD / PDF / DWG / IGS / STEP.
Packaging: Standard package, Carton box or Pallet, As per customized specifications
Shipping: DHL, FEDEX, UPS and By Sea or as per client’s requirements.